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Thread: Welding upside down

  1. #1
    Hopefully soon a 5S-GTE Chief Engine Builder MWP's Avatar
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    Question Welding upside down

    Hi all,

    Well, im now stitch welding up the chassis on my RA28.

    All is going ok (not pretty but the welds are strong) except for where i need to weld upside down.
    The weld keeps pooling inside the tip of the MIG welder instead of on the steel im trying to weld.

    Any tips?

    Thanks!

  2. #2
    what? Automotive Encyclopaedia EVOSTi's Avatar
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    Default Re: Welding upside down

    maybe lower amps and wire speed?

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    Hopefully soon a 5S-GTE Chief Engine Builder MWP's Avatar
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    Default Re: Welding upside down

    The MIG only has 4 power levels.
    Im on setting 2, if i go down to 1 the welds dont pentrate and i just end up with a bead on top of what im trying to join

  4. #4
    what? Automotive Encyclopaedia EVOSTi's Avatar
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    Default Re: Welding upside down

    sorry thats about as far as my welding knowledge goes i was welding something today on a car upside down, i just kinda stuck with it and welded on an angle so the molten drops could fall to the ground, enough of the weld stuck so i was happy of course i have lots of little red tracks down my arm from where little balls fell on my arm and rolled down

  5. #5
    Junior Member Carport Converter JBs's Avatar
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    Default Re: Welding upside down

    You know that there are also types of wire (edit: and shielding gases I think?) that you can't use upside down? All my info is at work though so I can't make any real suggestions, sorry.
    Taken completely out of context:
    Quote Originally Posted by ROTFL-ACT
    JB's quite funny

  6. #6
    Junior Member Too Much Toyota oldcorollas's Avatar
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    Default Re: Welding upside down

    have to change the metal transfer mechanism from dropping blobs to actualyl blowing the metal across with the arc...
    can't remember how to do it, but if i set my welder (with same voltage and wire feed) to the "high power" capability setting (or whatever it is????) then it changes to work upside down

    maybe higher voltage and wire speed and faster welding? try doing some vertical welds with different setting and see if you are transferring blobs or not (blobs = bad)
    "I'm a Teaspoon, not a mechanic"
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  7. #7
    The Evil Director Backyard Mechanic jfallen's Avatar
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    Default Re: Welding upside down

    Tig or Oxyset would slove your problems
    Past rides: 86 Hilux, 3x ke55 rollas's (2coupes,) 5th Gen GT4 x2, RA28, TA22 x3, KE10, P610 datto, RT40 corona x3, RT132, MX13

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    Hopefully soon a 5S-GTE Chief Engine Builder MWP's Avatar
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    Default Re: Welding upside down

    Im using Argoweld from BOC and an unknown wire (came with the welder).

    Looks like ill just have to keep on experimenting with different settings.
    Whats the bet ill get the hang of it just before the jobs finished

  9. #9
    Junior Member Too Much Toyota oldcorollas's Avatar
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    "I'm a Teaspoon, not a mechanic"
    "There is hardly anything in the world that a man can not make a little worse and sell a little cheaper" - John Ruskin (1819 - 1900)

    AU$TRALIA... come and stay and PAY and PAY!!! The moral high horse of the world!

  10. #10
    Junior Member Backyard Mechanic hypo23's Avatar
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    Default Re: Welding upside down

    its all about practice mate get a few bits of scrap and play with your technique and power settings, also certain wires dont like positional welding, at work at the moment im using a 3xp flux core wire and its grate for poitional welding, comes out beautiful, you will find that certain wires just will not like it as the weld is too runny so too speak as your saying, its much like stick welding for instance an iron powered rod is only really good for down hand runs where as if you get a standard gp or low hydrogen rod which you can get too weld any position you like, with the right technique and power settings of coarse.

    and ya i am a boilermaker
    cheers steve,

    24 hours in a day, 24 beers in a case..................coincidence?

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    Junior Member Carport Converter JBs's Avatar
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    Default Re: Welding upside down

    Quote Originally Posted by MWP
    Im using Argoweld from BOC and an unknown wire (came with the welder).

    Looks like ill just have to keep on experimenting with different settings.
    Whats the bet ill get the hang of it just before the jobs finished
    Which Argoshield? Argoshield Light, Universal, Heavy, 52? And is it Mild steel? What thickness? Example Argoshield Light for mild steel 1 - 4 mm, Argoshield Universal Mild Steel 4 - 12. Argoshield should only be used with mild though anything else should be a different shielding gas, Alushield, Stainshield etc otherwise the weld will have impurities in it.

    But yeah more than likely you will have the hang of it soon
    Taken completely out of context:
    Quote Originally Posted by ROTFL-ACT
    JB's quite funny

  12. #12
    But I have no carport? Carport Converter merc-blue's Avatar
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    Default Re: Welding upside down

    welding up side down in stead of doing a contious weld try running a line of stiches,
    if done well it comes out nice and pretty like tig,

    example of this method, not quite as pretty as tig but better than a normal wonky mig line
    although i would do longer stiches to ensure penotration, as opposed to short tacks
    Last edited by merc-blue; 01-12-2006 at 08:42 PM.

  13. #13
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    Default Re: Welding upside down

    Woah, that would have taken some time, i dont think i have the patience for that.

    The gas is Argoshield Light which i guess is about right for car body work.
    Im welding up most of the chassis with 1-2in weld, then a gap of 1-2in.

  14. #14
    Junior Member Carport Converter JBs's Avatar
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    Default Re: Welding upside down

    Quote Originally Posted by MWP
    Woah, that would have taken some time, i dont think i have the patience for that.

    The gas is Argoshield Light which i guess is about right for car body work.
    Im welding up most of the chassis with 1-2in weld, then a gap of 1-2in.
    OK cool, if this is the wire you're using you should be able to use it upside down, as indicated by the little picture:


    Edit: new edit \/\/\/

    >Goto www.boc.com.au
    >Type in the top right hand search box "mild steel"
    >hit enter
    >click on "BOC Mild Steel MIG Wire "
    > If this is the wire yopu are using which is BOC general purpose you should be fine, the little pictures indicate you can weld upside down.
    Taken completely out of context:
    Quote Originally Posted by ROTFL-ACT
    JB's quite funny

  15. #15
    Gary Motorsport Inc. Too Much Toyota takai's Avatar
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    Default Re: Welding upside down

    Higher voltage and wire speed generally lets you weld upside down a bit easier than with a lower voltage. Just have to be careful to work fast enough so that you dont blow holes through it. Try working faster along the inch, you will penetrate the metal quite quickly, so you just have to get a move on.
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