the blacktop tensioners aren't the most reliable pieces..
I had a brand new one fail on me after about 1000km, Mr Revhead in NZ commented at the time that he'd seen that a bit too.
I ended up shimming the idler pulley mount so I could tighten the idler bolt down when the idler was in the correct spot with the right tension on the belt. This took a lot of load off the hydraulic tensioner and kept the correct tension on the belt with my dodgey ram. Had to do this while I waited a few more weeks for another new tensioner ram out of NZ.
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